Robotic Guarding Types

• 25” x 4” wire mesh
• Framed 2” x 2” wire mesh

Robotic Guarding Sizes

• Standard panels are 5′ wide, and 6′, 7′, 8′ tall, field modified.
• BeastWire description

Machine Guarding Applications

Robot Work Cells

Machine guarding is commonly used to enclose robot work cells, creating a physical barrier around the area where robots operate. This ensures that workers are protected from moving robot arms, rotating equipment, and other potential hazards within the work cell.

Conveyor Systems

Guarding can be applied to safeguard workers around conveyor systems, especially in industries like manufacturing, packaging, and warehousing. Guards are used to prevent access to the conveyor belts, rollers, and other moving parts that could pose risks to workers.

Welding Applications

Machine guarding is crucial in welding applications where robotic welding arms are used. Guards are employed to prevent accidental contact with the welding arc and protect workers from sparks, heat, and flying debris.

Palletizing and Material Handling

When utilized in warehouses and distribution centers, machine guarding ensures that workers are kept safe from the movements and actions of robotic systems involved in stacking, picking, and transferring materials.

Assembly Lines

Machine guarding is utilized in assembly line operations, where robots perform tasks such as product assembly, fastening, and quality control. Guards are installed to create safe zones for workers, preventing accidental contact with moving robot arms and associated machinery.

Machine Tending

Machine tending is where robots handle the loading and unloading of machines such as CNC (Computer Numerical Control) machines, lathes, milling machines, and presses. Guards protect workers from the hazards associated with these machines during operation.

Packaging and Sorting

Machine guarding is used in packaging and sorting applications, where robots handle the packaging, sorting, and inspection of products. Guards ensure worker safety by restricting access to robotic systems and preventing inadvertent contact.

Inspection and Testing

Machine guarding is applied in inspection and testing applications, where robots are used for quality control, measurement, and testing of products or components. Guards keep workers safe from the movements and actions of the robots and provide a secure environment for inspections.

Collaborative Robots

Machine guarding is used in collaborative robot applications, where humans and robots work together in shared workspaces. Guards help establish safe zones and prevent accidental collisions or contact between humans and robots.

Machine Guarding Features

• Quick & Easy Assembly
• Minimal Components
• Customizable Sizes
• Easily Modified in the Field: Around existing utilities, conduit, etc.
• Quick-Ship Available
• Entry Interfaces with Machine Operation: Interlocks, light curtains, etc.

Machine Guarding Benefits

Worker Safety

The primary benefit of machine guarding is enhanced worker safety. Robots often operate at high speeds and have powerful movements, which can pose significant risks to human workers. Machine guarding acts as a physical barrier between humans and robots, preventing accidental contact and minimizing the potential for injuries or accidents.

Accident Prevention

Machine guarding helps prevent accidents by restricting access to hazardous areas. It ensures that workers cannot enter dangerous zones while the robots are in operation, reducing the risk of collisions, entanglement, or other accidents caused by human interference.

Compliance with Safety Standards

Implementing machine guarding helps organizations comply with safety standards and regulations. Many industrial sectors have specific guidelines regarding the use of automation and robotics, including requirements for safeguarding workers. Machine guarding demonstrates a commitment to safety and can assist in meeting regulatory compliance.

Increased Productivity

While the primary purpose of machine guarding is safety, it can also contribute to increased productivity. By protecting workers from potential hazards, employees can work confidently and efficiently around robots without fear of accidents. This allows for smoother operations, reduced downtime due to injuries, and improved overall productivity.

Flexibility and Adaptability

Machine guarding can be designed to be adaptable and flexible to accommodate various machine systems and applications. Guarding systems can be customized to fit the specific needs and requirements of different robotic setups, making it easier to integrate safety measures into existing automation processes.

Cost Savings

While initial investment is required to implement machine guarding, it can lead to long-term cost savings. By preventing accidents and injuries, organizations can avoid medical expenses, worker compensation claims, and potential legal liabilities. Additionally, improved productivity and reduced downtime can positively impact the bottom line.

Ease of Maintenance

Machine guarding systems are designed for easy maintenance and access to robotic components. This allows for efficient servicing, repair, or reconfiguration of robotic systems while ensuring the continued safety of workers.

Machine Guarding Pricing Structure

Below is information that will help National Material Handling provide you with an accurate quote for your new project.

APPLICATION

Machine or robot being enclosed or guarded.

ENCLOSURE DRAWING

Width, depth, and height

ATTACHMENT TO OTHER STRUCTURES

Will it be attached to an existing structure? If so, 1, 2, or 3 sides?

OTHER REQUIREMENTS

Number of doors or access points, lock types, etc.

Machine Guarding FAQs